Machining Inconel With Ceramic

Why ceramic tooling works in nickel based alloys.

Machining inconel with ceramic.

Modular pecm machines can be tailored to suit individual component. For machining blisks emag specialists developed a pecm system with 11 machining stations that drill contour radius machine and polish workpieces. High tensile inconel material is machined at a feed rate of 5mm per minute achieving tolerances between 0 1mm and 0 3mm. At superior machining we specialize in inconel machining and have developed and mastered an approach which will create your product with high quality consistency and on a timely basis.

How to use ceramic tooling. This makes inconel even harder to work causing more stress to tooling. What is inconel machining. When machining inconel 751 with ceramic tools lima et al.

This webinar will discuss. Start with a solutionized piece of metal. Ceramic machining applications ceramic grades can be applied in a broad range of applications and materials. Carefully inspecting tooling is critical for maximizing quality in inconel machining.

The primary application for grade cc6060 sialon is milling inconel 718 engine castings and oil drilling equipment in both cases due to the high metal removal rates. We still run older mitsui seiki horizontal mills and older mori seiki lathes because they are so rigid. They also found that attrition and chippings were the dominant wear mechanism and with less importance abrasion and diffusion. Top 7 tips on machining inconel hastelloy monel and other nickel alloys.

Most often in high speed turning. Pushing the envelope with inconel machining. Machining of inconel 718 with whisker reinforced ceramic tool gave better performance in terms of tool life under high pressure coolant supplies up to 15 mpa compared to conventional coolant supplies. Inconel refers to a family of superalloys characterized by their high nickel content and their extreme resistance to oxidation corrosion and scaling in high temperature environments.

Maybe that s 3 but i m going to call it one. Cold drawing metal hardens the work surface. We will be discussing what it takes to successfully use solid ceramic tools in your inconel machining processes the tips and tricks to implementing this tooling and the do s and don ts of being productive with it. When inconel is work hardened tooling can wear out as heat and pressure builds.